Researchers at Umeå University have launched a major new project, backed by SEK 6 million, to tackle the persistent challenge of Bacillus spores in dairy plants — the hardy bacterial form that survives pasteurisation and conventional cleaning procedures.

The research has two main goals: first, to map where spores attach in processing systems (tanks, pipes, connections) so equipment can be redesigned; second, to develop ultra-sensitive detection methods and low-chemical cleaning techniques. These innovations promise not only to reduce chemical usage but also to cut waste from rejected batches — a major cost and environmental burden for dairy processors.

For India’s dairy sector, this signals a timely warning and opportunity: as consumer demand for “clean-label”, chemical-minimal dairy grows, processors and cooperatives must upgrade hygiene protocols, adopt smarter monitoring and reposition quality as a premium differentiator — not just a compliance checkbox.

Key take aways

Researchers at Umeå University in Sweden have embarked on a breakthrough study to make dairy products safer with fewer chemicals, targeting one of the most stubborn challenges in milk processing — Bacillus spores. These microscopic spores are highly heat-resistant and often survive pasteurisation and standard cleaning-in-place (CIP) systems, leading to off-flavours, spoilage, and costly batch rejections. By mapping where these spores attach inside processing equipment — especially in valves, joints, and tanks — the research team aims to redesign dairy systems for cleaner, safer production.

The project, supported by SEK 6 million in funding, focuses on developing low-chemical, enzyme-based cleaning technologies and ultra-sensitive detection methods to monitor contamination. Such innovations could reduce chemical use by up to 50%, shorten rinse cycles, and significantly cut water and energy consumption — advancing the global “Clean Label Dairy” movement that prioritises purity and sustainability.

For India’s rapidly modernising dairy industry, this research is both a warning and an opportunity. As consumers increasingly demand chemical-free, high-quality milk and products, processors must evolve from mere compliance toward a culture of trust-based quality. Adopting low-chemical cleaning technologies will not only save costs and lower effluent loads but also strengthen India’s position in global dairy exports by establishing “green dairy plants” that deliver safe, premium-quality products every time.

Source : Dairynews7x7 Nov 9th 2025 Science X

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